PPE

WHO WE ARE

Personal Protected Equipment Solutions

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PPE

WHO WE ARE

Personal Protected Equipment

We engineer the precision components that secure mechanisms rely on — injection-moulded plastic parts, CNC-machined shafts, and complex assemblies built for environments where accuracy and reliability are absolute requirements.

Our work spans cash-handling and ATM systems, optical and sensing equipment, defence sensor enclosures, and industrial safety products — sectors where component performance directly determines system integrity.

All-electric injection moulding, Star Swiss CNC machining, and integrated assembly under one roof. Rigorous dimensional validation and functional testing at every stage.

Built for critical applications. Engineered for reliability.

What we make

  • Shafts, housings, sleeves, carriers, and fastener components for flight-critical sub-systems.
  • Lightweight polymer parts (eg., PEEK, PPSU, PEI/ULTEM) where metal replacement improves mass and corrosion resistance.
  • Hybrid metal/polymer assemblies to simplify onwing installation and maintenance.

Core Capabilities

  • Precision injection moulding

    Precision injection moulding

  • CNCturning and Swiss machining

  • Value-added assembly and testing

Products we support

  • ATM cash dispenser and recycler modules

  • Security and access control systems

  • Defence and surveillance sensor housings

  • Industrial safety equipment

How we make it

 

  • Injection Moulding: High-precision moulding using all-electric machines (Fanuc & Demag) for ATM, medical, optical, and industrial parts.
  • CNC Machining: Precision shaft turning on Star Swiss machines for ATM modules and aerospace connectors.
  • Value-Added Assembly: Complex assemblies with gluing, ultrasonic welding, testing, and custom box builds.
Factory floor

Recent investments

Recent targeted investments strengthen Carclo’s capabilities in the field of PPE:

Background 2
  • Installed Fanuc 100T (Alpha Series) with 100iB controller to boost energy efficiency and upgrade to the latest technology standards.
  • Capability upgrades
  • Continuous investment in equipment and automation to raise precision, efficiency, and output consistency.Building advanced automation with 2 cells, capable of producing 40 different complex shafts with dowel pin assemblies in a single setup, ensuring high-precision assembly for Cash Recycler modules.
  • Automation Project - Unit 1, Hall C
  • Project: Soft Roller Spring Pin Assembly Automation
  • • Goal: Automate spring pin insertion using robotic
  • arm + HMI
  • Key Benefits:
  • Faster assembly
  • Consistent quality
  • Improved operator safety
  • Full traceability
  • Reduced manual errors
  • Project Phases:
  • Design & Integration: Robot + HMI configuration
  • • Testing & Calibration: Accuracy, speed, safety
  • compliance
  • Training: Operators on HMI & safe handling

Materials

Respiratory drug delivery places specific demands on materials - particularly stiffness, impact strength, chemical resistance, compatibility with propellants and dimensional stability under stress.

We work with a broad range of inhaler-relevant polymers, including sustainable alternatives such as mass-balance and biogenic carbon options.

Typical programmes

Respiratory projects integrate cross-functional testing - airflow, actuation force, leak integrity, cycling studies - supported by our materials and manufacturing expertise.

Why it matters

The case for a single, integrated precision manufacturing partner — rather than managing multiple suppliers across moulding, machining, and assembly.

  • 20+ years of proven expertise

     Delivering precision components to global OEMs across banking, aerospace, optics, defence, and industrial sectors since 2008.

  • End-to-end capability 

    Design support through to moulding, CNC machining, cleanroom assembly, and validation — under one roof, one quality system.

  • Advanced technology

    All-electric Fanuc & Demag moulding machines, Star Swiss CNC, ISO 13485-certified cleanrooms — continuously invested in.

  • Quality without compromise 

    Stringent inspection, dimensional validation, and functional testing. Every component meets international OEM standards before it leaves the facility.

 

Global standards, local support — world-class manufacturing practices, cost-effective solutions, and responsive customer service across the United States, Europe, Middle East and Africa, and Asia-Pacific.

Helmets