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Safety & Security

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Test tubes

We engineer precision components that secure critical systems and protect valuable assets. Combining advanced injection moulding, CNC machining and assembly expertise, we deliver reliable solutions for applications where performance, durability and consistency are essential.

From cash-handling and access-control systems to sensing technologies and industrial safety equipment, our components are designed to perform in demanding environments where failure is not an option.

What we make

  • Security (Cash dispenser machine -ATM Systems): High-precision injection-moulded parts, CNC shafts, and assemblies for NCR ATM modules—presenters, pick units, cheque deposit systems, and recyclers.
  • Life Sciences:
    • Respiratory Care: ICU device parts (BiWaze®).
    • Diagnostics: Disposable cartridges (Beckman).
    • Drug Delivery: Syringe components (Mediscient).
    • Radiation Safety: Dosimeter casings (Thermo Fisher).
  • Optics & Lighting: Aerospace connectors (Goodrich Sapphire), LED optical components.
  • Sensor Applications: Reflector housings for marine and defense sensors (Crow, Optosense).
  • Industrial Safety: Shock-absorbent helmet shells (Scott).

How we make it

  • Injection Moulding: High-precision moulding using all-electric machines (Fanuc & Demag) for ATM, medical, optical, and industrial parts.
  • CNC Machining: Precision shaft turning on Star Swiss machines for ATM modules and aerospace connectors.
  • Value-Added Assembly: Complex assemblies with gluing, ultrasonic welding, testing, and custom box builds.
  • Cleanroom Manufacturing: ISO 13485 Class 8 certified cleanrooms for medical and life science components, ensuring sterility and compliance.
  • Quality & Validation: Rigorous inspection, dimensional checks, and functional testing meet global standards.
Dropper and test tube

Materials

Carclo India utilises a broad range of engineering and medical-grade plastics for Highly demanding performance:

  • Engineering Plastics: ABS, PC, PBT, Nylon (PA6, PA66), Acetal (POM), compounded polymers with carbon fiber, glass fiber, PTFE, and conductive additives—ideal for ATM modules, aerospace connectors, and industrial components.
  • Medical-Grade Plastics: Polycarbonate (PC), Polypropylene (PP), Acrylic (PMMA), and TPE—for respiratory care, diagnostics, and drug delivery.
  • Optical-Grade Materials: PMMA and optical-grade polycarbonate for LED lenses and precision optical components.

Specifications

  • Available on request

innovation

Recent Investments

  • Installed Fanuc 100T (Alpha Series) with 100iB controller to boost energy efficiency and upgrade to the latest technology standards.
  • Building advanced automation with 2 cells, capable of producing 40 different complex shafts with dowel pin assemblies in a single setup, ensuring high-precision assembly for Cash Recycler modules.

Why it matters

  • Proven Expertise: Over 20 years delivering precision-engineered plastic components to global OEMs across banking, medical, aerospace, optics, and industrial sectors.
  • End-to-End Capability: Full solutions from design support to injection moulding, CNC machining, cleanroom assembly, and validation.
  • Advanced Technology: Industry-leading equipment: all-electric moulding machines (Fanuc, Demag), Star Swiss CNC, ISO-certified cleanrooms.
  • Quality Without Compromise: Stringent inspection, dimensional validation, and functional testing to meet international standards.

Global Standards, Local Support: World-class manufacturing practices, cost-effective solutions, and responsive customer service in India

Quality